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Product Introduction

Port economic bucket wheel stacker-reclaimer

When the bucket wheel excavator is stationary, material extraction is carried out. The synchronous rotation of its front tool assembly and the hinge device of the boom is utilized to shear and collect the substrate. During the rotation process, the bucket rises, and the captured materials are unloaded onto the feeding conveyor under the effect of gravity. Subsequently, they are conveyed through the bucket to the unloading and conveying pipeline for unloading. After stratified excavation, the equipment moves forward or adjusts the height of the boom to excavate the subsequent strata. The excavation depth corresponds to the linear displacement or the extension range of the boom, while the operation width is controlled by the rotational speed. The mobile function provides support, prioritizing continuous cutting through material transfer mediated by rotating components and conveyors.


Structural composition
This equipment integrates six main subsystems: the mobile base, the rotary drive device, the excavation device, the material conveying network, the electric propulsion frame and the hydraulic management system. The key design aspects include:

Mobile base
Modern configurations mainly adopt crawler walking systems, while some models use articulated walking mechanisms. Medium-sized equipment usually adopts a double-track design, while heavy-duty equipment uses a multi-track layout to optimize the dispersion of ground pressure.

Omnidirectional rotary drive system
This component combines a rotating superstructure and a directional propulsion component, and contains a power generation system, transmission infrastructure, control interfaces and an operator's working area. The precisely designed slewing bearings ensure that the rotational capacity around the vertical axis is unrestricted.


Excavation unit

It includes a radial bucket array, articulated boom, height control mechanism and transmission system. The cutting assembly (circular excavation container array) is located at the end of the boom. The boom rotates through a portal hinge and is angle-calibrated by a tensioning system or hydraulic actuator to maintain the optimal cutting geometry. The configuration includes two types: rigid boom and telescopic boom, and is equipped with laterally installed drive modules (motors with safety torque regulation and gear transmission) to achieve efficient power transmission.

Material routing network
The operation is carried out through the sequentially arranged feeding and discharging conveyors as well as the intermediate buffer hoppers. The bridge-type configuration unit integrates the auxiliary transfer conveyor into the bridge superstructure to enhance the adaptability of the material flow.

Electric propulsion framework
The precise optimization of motor speed and torque is achieved through grid synchronous frequency conversion regulation.

Hydraulic management system
The lifting of the boom and the alignment of the conveyor belt are mainly controlled by fluid power actuators to ensure the dynamic operation accuracy during the excavation cycle.


High cost-performance bucket wheel stacker-reclaimer for ports

Project

Unit

Technical specifications

Overall dimensions - length × width × height

millimeter

21090 * 4000 * 5888

Track size

millimeter

5700 x 600

Track plate width

millimeter

600

Track-driven hydraulic motor

/

Hydraulic motor + reducer

Teack drives the hydraulic pump

/

Danfoss

Hydraulic pump drive motor

Kilowatt

45

The bucket wheel arm is long

millimeter

8280

Length of the unloading arm

millimeter

8000 + 3000

Rated output

Cubic meters per hour

900

Bucket wheel diameter

millimeter

3600

Bucket wheel rotational speed

Revolutions/minutes

0-8

The volume of each bucket wheel

Cubic meters

0.3

The number of buckets

slice

8

Bucket wheel pitch Angle

°

25 ~ 5

Material density

Tons per cubic meter

0.8 ~ 1.8

Turning radius of the bucket wheel

millimeter

10036

Width of the material taking conveyor belt

millimeter

1200

The rotation Angle of the bucket wheel

°

+ 180

Width of the unloading conveyor belt

millimeter

1000

Length of the unloading conveyor belt

millimeter

29524

The rotation Angle of the unloading conveyor belt

°

+ 65

Pitch Angle of the unloading conveyor belt

°

0-16

The maximum stacking height of the unloading conveyor belt

millimeter

6500

Drive form of telescopic mechanism

/

Hydraulic cylinder

Overload protection method for bucket wheels

/

Automatic


Matching motor power

Track walking drive Kilowatt 45
Bucket wheel swing drive Kilowatt 75
Bucket wheel conveyor belt drive Kilowatt 15 * 2
Discharge conveyor belt drive Kilowatt 15 * 2
Engine power Track walking drive Kilowatt 105

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